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Production Equipment – Rol-Pas – production lines, machines and workstands https://rolpas.com Rol-Pas (Mielec, podkarpackie). Our core business includes devices for window blind and door blind manufacturers. We design production lines. Fri, 17 Jul 2020 13:42:20 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.9 SRM tables for cutting material https://rolpas.com/srm-tables-for-cutting-material/ https://rolpas.com/srm-tables-for-cutting-material/#respond Sun, 15 Oct 2017 20:40:26 +0000 http://rol-pas.pl/?p=58
  • Variants:
  • SRM Budget
  • SRM Standard
  • SRM Premium
  • SRM Pneumatic
  • The basic tool for producers of interior roller blinds is a station for cutting fabric. The cutting tables for fabrics (SRM) that we propose, are addressed to large and small producers as well as to people who are just starting with production. A wide selection of cutting tables will satisfy various needs.

    For small companies and for those who have just launched production, and who seek solid but reasonably priced work stand, we recommend Budget type of tables and the new table in our offer – a table with pneumatic cutting. For companies which value quality and efficiency, we recommend Standard and Premium type of SRM. 3 types of sizes and lots of additional options in all types of table are available.

    On special request we can make diffrent size of table and equipt it according to customer’s requirements. An electric disc cutter in a basic kind of tool, and in Premium version, electric disc cutter and ultrasonic knife (used interchangeably). The ultrasonic knife cause smooth and not frayed cutting and that’s why it the best option for difficult fabrics.

    Table typeA – top widthD – total widthC – cutting lengthL – cutting widthB – total length
    SRM Mini24503250275024503450
    SRM Medium27503250275027503450
    SRM Maxi Pneumatic30003270275029503450
    SRM Maxi31003600300030503550
    SRM table sizes

    SRM Budget

    It’s the simplest type of cutting table. Depending on the selected size, it can feature electric cutting knife or manual, off-the-shelf knife. Clamp also depends on that – Medium size features a double pneumatic clamp, and Mini size is provided with a single manual clamp. Regardless of the size and knife, the operating mode is manual (it means that operator moves the knife manually). Since the table equipment is minimised, the price is very attractive and it provides a perfect solution for start- ups that purchase their first fabric cutting station. The main advantage of the table is solid linear guide fitted with a carriage, which carries a disc cutter. This solution provides high precision and a very long service life of the device.

    Table TypeOperating modeCuttingClampsFootswitch / start cordLong rulerBacklight
    SRM Mini BudgetManualManuallyManualNoneNoneNone
    SRM Medium BudgetManualElectricdisc cutterPneumaticNoneOptionalOptional
    Cutting table for fabrics SRM Mini Standard
    Cutting table for fabrics SRM Mini Standard

    SRM Standard

    Higher version of fabric cutting table, featuring as standard an electric disc cutter. Contrary to Mini versions, where the operator operates the cutter manually, larger tables feature automatic cutter operation. In this case the table is operated via a touch panel. The option available in the software include: detection of material run-out, setting of clamp function (lowered or raised clamp at cutter return), setting of cutter speed or simple setting of cutter travel distance. Further to that, the panel displays cut counter and enables language selection upon activations (Polish/English). In order to modify advance table settings the operator must log in.

    Basic equipment of the Standard version features LED illumination of the cutting sucker and double pneumatic clamp. With this equipment plus excellent price-quality ratio, it is the most popular table model.

    Table TypeOperating modeCuttingClampsFootswitch / start cordLong RulerBacklight
    SRM Mini StandardManualElectric disc cutterPneumaticNoneOptionalYes
    SRM Medium StandardAutoElectric disc cutterPneumaticOptionalOptionalYes
    SRM Maxi StandardAutoElectric disc cutterPneumaticOptionalOptionalYes

    SRM Premium

    The highest version of the SRM cutting table in our offer. The table is equipped in two interchangeable knives: electric disc cutter and ultrasonic knife. The touch panel is used for the insertion of standard settings – the operator inserts the length of the produced blind, switches on or off the sensor of the end of a fabric (the knife is moving only to the length of the material, not the table), and it is also possible to change the speed of knife movement – at the beginning and later, normal movement – which is very important when the ultrasonic knife is in use. With this option the operator can choose the best speeds for every, even the toughest fabric, and later, save the setting for 25 types of fabrics. Switching between the knives is very easy and takes no longer than 1 minute.

    Premium version features all equipment options of the Standard version. Additionally, the table is equipped in a long ruler paced across the width, the LED backlight on the cutting section, a startup cord under the working table, and manual centering system under the worktop. This configuration makes the device very efficient and it can be further improved by adding additional options.

    Table typeOperating modeCuttingClampsFootswitch / start cordLong rulerBacklight
    SRM Medium PremiumAutoUltrasonic knifePneumaticYesYesYes
    SRM Maxi PremiumAutoUltrasonic knifePneumaticYesYesYes

    SRM Pneumatic

    New in our offer. For those seeking to buy a large table, reliable and simple to operate.
    Cutting with replaceable off-the-shelf blade and pneumatic actuator responsible for blade
    travel. For this reason it is necessary to have to a compressed air network. The module is
    equipped with a double pneumatic clamp and an optional LED backlighting (requiring
    connection to a regular power outlet). Due to the fact that the blade moves rapidly at the end of the table a sophisticated control system is not possible. Just like on other tables, we can install a manually regulated ruler or with a digital display or equip the table with an additional shelf, or a folding shelf “carved” from the table top (facilitating access to fabric on the table top – detailed description can be found in additional options).

    Table TypeOperating modeCuttingClampsFootswitch / start cordLong rulerBacklight
    SRM Maxi PneumaticAutoPneumatic knifePneumaticOptionalOptionalYes

    Additional options

    • Ruler over the entire width of the table enables the fabric to be accurately aligned to the required measure and angle. The ruler can be adjusted and locked manually with distances indicated by measures stuck to the table – in basic version. A higher version features a ruler with magnetic stripe and digital display for measurement read-out. Top version features a ruler controlled with touch panel used for entering the measurements of the fabric being cut and the ruler automatically moves to the pre-set position.
    • System for rolling out fabric involves a ruler with grippers. This is an additional simplification for the operator – their task here is only to enter the dimension piece and the ruler will stretch the material to the required width of the table. The operator must unfold the material to the blade, then turn and remove the piece when it is ready.
    • Automatic unwinding fabric feeders is an additional convenience when buying a fabric cutting table with a gripping ruler.
    • Material Backlighting Backlight on the module is one of the standard options for the SRM roller blind cutting table, but the backlighting surfaces can be additionally increased by the area of the entire work table or only part of it. In this case, we use LED panels under a worktop made of impact resistant milk glass.
    • Manual fabric roll centering can be done manually – the SRM table operator can use special wheels underneath the table top to move the roll in the correct direction so that the fabric is perfectly adjacent to the side band. This process can be automated.
    • Pneumatic back clamp with assembly tray with dies (holders for blind’s tube) for those seeking to use the most of table capabilities and size. This solution provides an assembly station at the end of the table for folding the blinds (practical solution for systems, where fabric tip must be forced in tube channel).
    • Underneath the work table top, at 1⁄3 or 1⁄2 of the length of the work table the operator can place a shelf, which can be used to gather components, fabric or ready roller blinds Additional shelf under the table top.
    • In the case of large tables, particularly very wide tables, we recommend a table top with a fold out shelf 60 cm wide. The unfolded shelf is a part of the table top, however when folded it enables easier access to the fabric in the middle of the table. The shelf is held by gas actuators, so that it does not fall during operation and does not hit the table top when it is closed.
    • Worktop elongation to 4 m.
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    The aluminium saws / stations for cutting https://rolpas.com/the-aluminium-saws-stations-for-cutting/ Sun, 15 Oct 2017 20:15:24 +0000 http://rol-pas.pl/?p=97
  • The aluminium saws / stations for cutting:
  • PA ø600 – Saw for exterior roller blinds
  • PA ø300 / PA ø350 Mosquito nets
  • Cutting station
  • Gauge
  • The aluminium saw is a device available in 3 different versions. The saw with the largest disk
    (Polish manufacturer) with a diameter of 600 mm allows cutting boxes and curtains for
    external blinds. The saw with a disk diameter of 350 mm is used as a stand for cutting tubes,
    pleated blinds profiles, roller blinds, mosquito nets and as a station for cutting aluminium
    angles, which are then used as mosquito net corners. Saws for external blinds and saws for
    smaller roller blinds are available in several models. For each mode,l we can offer an exhaust
    from a renown brand.

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    PA ø600 – Saw for exterior roller blinds https://rolpas.com/pa-o600-saw-for-exterior-roller-blinds/ Sun, 15 Oct 2017 20:14:43 +0000 http://rol-pas.pl/?p=696
  • The aluminium saws / stations for cutting
  • PA ø600 – Saw for exterior roller blinds
  • PA ø300
  • PA ø350 Mosquito nets
  • Cutting station
  • Gauge
  • Saw (Ø 600) is used to cut all aluminium profiles, boxes and casing used in the manufacture of exterior roller blinds. The saw has a dedicated set of roller conveyors with dimensions: feed – 3000 mm, receipt with a bumper – 4000 mm. It is possible to move the bumper manually (cutting length is measured using a ruler attached to the conveyor), or using a crank (length is displayed on a special display, optional).

    We can also automate the process by installing a programmable electronic gauge on the touch panel. Another possibility is to make a fully automatic saw with components / material warehouse.

    In the newer type saw, operator safety has been further improved by the use of a large guard. In addition, it is possible to equip the saw with automatic pneumatic clamps. All available versions are listed below:

    • PA RR – manual clamp and manual movement of the bumper
    • PA RK – manual clamp, bumper movement using crank, digital distance display
    • PA RA – manual clamp, programmable bumper with touch panel
    • PA AR – automatic clamp with a set of pneumatic actuators, manual bumper
      movement
    • PA AK- automatic clamp by means of a set of pneumatic actuators, crank motion of
      the bumper, digital distance display
    • PA AA – automatic clamp with a set of pneumatic actuators, programmable bumper
      with touch panel
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    PA ø300 https://rolpas.com/pa-o350/ Sun, 15 Oct 2017 20:13:27 +0000 http://rol-pas.pl/?p=698
  • The aluminium saws / stations for cutting:
  • PA ø600 – Saw for exterior roller blinds
  • PA ø300
  • PA ø350 Mosquito nets
  • Cutting station
  • Gauge
  • The small saw blade is slightly pulled out from the bottom, by means of a pneumatic actuator, ino  order to cut the element. The work area of the saw blade is secured by housing and actuators that hold down the fabric to be cut. The work area where the fabric is cut has been limited to 5cm x 25cm (H x W). The saw is equipped with roller feeders (or table tops with a special antistatic liner) 3m and 2.7m long. The shorter feeder features a programmable bumper, moving from the saw at a distance of 2.5m with a servo motor. The saw blade features a pneumatic clamp. The saw is equipped with Zebra label printer, keypad output and Delta touch panel. The program is designed to make the use of the saw as simple as possible. Production order data is transferred from the computer (technical requirements: Windows OS and MS Excel) to the saw driver and then to the panel. An exit from automatic and manual saw operation is also provided.

    Piła do aluminium pa 300
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    PA ø350 Mosquito nets https://rolpas.com/pa-o350-mosquito-nets/ Sun, 15 Oct 2017 20:12:55 +0000 http://rol-pas.pl/?p=702
  • The aluminium saws / stations for cutting:
  • PA ø600 – Saw for exterior roller blinds / PA ø300
  • PA ø350 Mosquito nets
  • Cutting station
  • Gauge
  • Semi-automatic corner saw (Ø 350) is used for cutting profiles used in the production of mosquito nets. The cut off profile strengthens the corner of the mosquito nets frame and enables its connection. A special holder holds the cut profile in place and then takes the cut piece away.

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    Cutting station https://rolpas.com/cutting-station/ Sun, 15 Oct 2017 20:11:42 +0000 http://rol-pas.pl/?p=705
  • The aluminium saws / stations for cutting:
  • PA ø600 – Saw for exterior roller blinds
  • PA ø300 / PA ø350 Mosquito nets
  • Cutting station
  • Gauge
  • Apart from the saws on our offer, we can also offer a cutting station with an off-the-shelf saw. This workstation features two 2m and 2.5m long feeding tables. Under the table tops shelves have been provided for storing finished products or components needed for production. On longer table tops, a sliding bumper is mounted, which is programmable from the touch panel level. The saw itself is levelled so that the cut fabric is at the table top level and adjusted to be on the perforated plate under which a chute for chips and cuttings is provided. An arm with pneumatic connection and a gun to clean the workplace is mounted above the saw. The customer may choose whether the work tables are to be supplied with rollers or table tops covered with antistatic lining. Additionally, it is possible to opt out from the bumper driven by a servo motor and the touch panel, and in stead use a manual adjustment of the gauge. With the manual option, the distance can be read out with a measuring tape on the table or by means of a digital display and magnetic strip.

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    Gauge https://rolpas.com/gauge/ Sun, 15 Oct 2017 20:10:31 +0000 http://rol-pas.pl/?p=707
  • The aluminium saws / stations for cutting:
  • PA ø600 – Saw for exterior roller blinds
  • PA ø300 / PA ø350 Mosquito nets
  • Cutting station
  • Gauge
  • A gauge is a mobile device that can be installed on many different workstations. It is used forme asuring the distance of the cut material. The gauge is available in 3 versions: manually moved, locked, with distance reading from the measuring tape; manually moved and locked, distance displayed on a digital display (measurement is carried out by means of magnetic strip with sensor); bumper with servo-motor drive, programmable from the touch panel. Depending on the needs of each manufacturer, it is possible to precisely measure the fabric to be cut.

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    Pneumatic guillotine for cutting fabrics for pleated blinds https://rolpas.com/pneumatic-guillotine-for-cutting-fabrics-for-pleated-blinds/ https://rolpas.com/pneumatic-guillotine-for-cutting-fabrics-for-pleated-blinds/#respond Sun, 15 Oct 2017 20:00:22 +0000 http://rol-pas.pl/?p=110 Pneumatic device with a knife and counter blade, fabrics guides with a total length of 3m, and control (start) pedal, and cover. It is used for cutting folded pleats fabric. Guillotine handles even difficult fabrics.

    Instead of measuring tape with manual locking gauge, we propose the use of magnetic measuring system with digital display. With this solution it is possible to achieve an accuracy of 0.1 mm.

    Another option is automated guillotine with programmable gauge, with the use of a servo motor, gearbox, touch panel. The operator inputs the width of the pleated blind to the panel – the bumper that serves as a base, goes to the distance, the operator positions the fabric, pushes “start” on the panel – fabric is holded and then cutted.

    If your company uses scanners and label printers at different stages of production, they can also be used with a programmable bumper guillotine. In such a situation, the program is adapted to the existing program in the company.

    pneumatic guillotine with display
    Guillotine for cutting fabrics for pleated blinds
    https://www.youtube.com/watch?v=8WHjVvv0NyU

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    Testing machines https://rolpas.com/testing-machines/ https://rolpas.com/testing-machines/#respond Sun, 15 Oct 2017 19:45:01 +0000 http://rol-pas.pl/?p=95
  • Testing machines:
  • TR-A / TR-A Pleated blinds
  • TR-A Exterior Roller blinds
  • TR-A Screen
  • TR-A Roof blinds
  • Automatic testing machines, also referred to as blinds inspection hoists, are devices designed
    for manufacturers who want to inspect the quality of their products. Thanks to this, they are
    able to limit the number of returns and, consequently, reduce the company’s costs. Inspection
    hoists can be used to test fabric blinds, day&night roller blinds, pleated blinds, roof blinds or
    even external blinds, screens or awnings. Our blinds inspection hoists stand out in comparison
    to other devices of this type primarily due to their stable structure, automation, ease of use and
    reliability. We are the only Polish manufacturer of blinds inspection hoists, especially
    dedicated for the inspection of external blinds, trusted (and recommended) by the largest
    Polish companies in the industry.

    The structure of blinds inspection hoists is made of aluminium profiles; the hoist is based on
    widely spaced supports, which provides stability. This is important due to the mobile,
    electrically driven horizontal working bar. In addition, stability is gained thanks to the
    appropriate assembly – to the ceiling, room’s structure, the floor or, in the case of small hoists
    for light roller blinds, to the fabric cutting table. With larger blinds inspection hoists, the
    structures are additionally reinforced. We always manufacture hoists tailored to the customer’s
    needs – the customer determines what are the maximum dimensions of the blinds to be
    inspected, and according to these parameters, the blinds inspection hoist is priced and
    manufactured.

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